High-Speed ​​Ring Wrapping Machine

Product Name:

XAG400PPS-ATR Ring-Type Stretch Wrapping Machine (with pneumatic automatic film attachment and cutting device):

The high-speed ring-type stretch wrapping machine is a premium, high-speed model independently developed and designed by Xingpaike. It is primarily suited for operations surrounding automated storage and retrieval systems (AS/RS) that require diverse wrapping capabilities and high efficiency; for specific loads, it can achieve a throughput of up to 80 pallets per hour. Equipped with a fully automatic film attachment and cutting mechanism, the machine ensures rapid film handling and secure welding of the film tail. The resulting short film tail ensures smooth entry and exit of palletized loads from the automated warehouse.

II. Main Technical Parameters/Performance:

1. Basic Parameters:

Wrapping Dimensions: Theoretical min. 500 x 600 mm; max. 1200 x 1200 mm (standard sizes)

Wrapping Height: 2000 mm (max.)

Wrapping Speed: 55–60 pallets/hour (max.)

Arm Rotation Speed: 35–45 rpm

Machine Weight: Approx. 3500 kg (main unit)

2. Ring Drive Assembly (1 set):

2.1. Motor with variable frequency drive (VFD) and braking system;

2.2. Arm gear reducer: High-end motor

2.3. Ring Power: P = 3 kW; N = 37 rpm

2.4. Ring Drive Speed: n = 10–65 rpm (VFD control, with braking)

2.5. Ring guide mechanism.

3. Film Carriage Lifting Assembly (1 set):

3.1. Film carriage lifting utilizes a chain drive system, ensuring stability and high reliability. 3.2. Film carriage lifting drive gearbox type: Worm gear reducer

3.3. Motor power: 4 kW

3.4. Lifting gearbox: P = 3 kW, N = 14 rpm

4. Frame assembly (1 set):

4.1. The frame features a gantry-style structure made of four square steel columns;

4.2. The drive mechanism is mounted on the upper part of the frame;

4.3. The ring assembly is secured to the swing arm frame via linear guide rail sliders;

4.4. Power is supplied via a sliding contact line system.

5. Film carriage assembly (1 set):

5.1. A photoelectric switch is installed on the film carriage to automatically detect the height of the load.

5.2. AC variable frequency drive system

5.3. Motor power: 0.55 kW

5.4. Film carriage stretch ratio is 1:3; adjustable film delivery speed;

5.5. Film carriage follower mechanism; distributed pre-stretch mechanism;

5.6. Rotating film delivery arm; proximity switch controls the start/stop of the film delivery motor to ensure synchronized film feeding;

5.7. Drive mechanism: Synchronous belt drive.

6. Film cutting and clamping device (1 set):

6.1. Upon completion of wrapping, the film is automatically cut, the film tail is clamped, and the tail end is adhered;

6.2. Wrapping position can be set as desired. 6.3 Operating voltage: 380V AC / 3-phase 5-wire / 50Hz

Air consumption: 1000 ml/min

Pneumatic operating pressure: 0.5–0.6 MPa

 

III. Safety Interlock Mechanisms:

1. Interlock between the wrapping ring start function and the conveyor line;

2. External safety fencing protection system:

IV. Packaging Materials:

LLDPE stretch wrap film

Thickness: 17–35 μm

Width: 300 mm – 500 mm

Film roll core ID: 76.2 mm

Max. film roll OD: 260 mm

Required mechanical stretch ratio: 1:3 (sample film provided for reference upon ordering)

V. Control System:

1. PLC control; wrapping layers and cycles are adjustable;

2. Photoelectric switch for automatic load height detection;

3. Film carriage drive uses a synchronous belt for precise positioning;

4. Film System:

4.1. Powered pre-stretch mechanism on the film carriage (pre-stretch ratio >200%); safety interlock on the fencing gate prevents machine operation when the gate is open, ensuring worker safety;

4.2. Independent adjustment of film carriage ascent/descent speeds and film delivery speed.

5. Automatic/manual operation modes ensure optimal packaging system performance.

Please contact our sales team for more detailed information.